April 12: I dug out the sod, and kind of leveled the 
surface. I scrounged the stone (and what Build 
Your Own Earth Oven author Kiko Denzer in  
calls "urbanite" for fill) out of a vine-covered, 
collapsed stone wall behind an old house. The 
cinderblocks I used to make the "core" were in my 
garden, left over from my hoop greenhouse 
project. (See that here. )  I filled the cinderblock 
holes with broken bisque and pottery from my 
studio. So far, total cost -- zero!
       
      After filling the empty spaces under the future hearth with pot shards, I filled the holes with some sand the 
groundhog excavated from his den into my garden.  Then I put an old broken silicon carbide kiln shelf on 
top of it all and covered it with fine sand about an inch deep to lay the fire brick hearth..
      
      Then I spent some money. I found a place downtown that sells 
refractories, and bought 20 fire bricks for about $30, then picked up a 
few bags of mason's sand at a couple bucks each.
      
            To make the mortar, I dumped a bag of sand into a shallow plastic 
storage box, and added wet clay.  It was a lot like a pie crust dough -- 
dry looking, a lot of little lumps that stuck together when squeezed. 
Mostly sand! I used it to chink the spaces between my rocks, and fill the 
gaps in the top.
      
      
                  I spread fine sand over the old kiln shelf (and some broken bits I used 
around the edges, packed in with my clay-sand mortar). Then I 
nested the fire bricks down into the sand and leveled them.
      
            I cut out a circle of newspaper 26 inches across and centered it on the 
hearth. I measured the dome height I wanted (13 inches) and marked a 
stick, and stuck it in the middle. The sand was to keep the paper from 
blowing away. Next, I started piling wet sand on the paper and shaping it 
into a dome..
      
                  Then I wrapped it in wet newspaper.
To see the next steps -- and the finished 
inner dome --(it's page two of three)  click 
here.